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Holding Tight Tolerance on Hardened Motorcycle Sprocket: A Machining Case Study
How we held the required tolerance on a rear sprocket cut from medium carbon steel and heat treated: where the dimensional risk sat, the controls we put in place, how the result was verified and what the customer received at goods-in.
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Quality Plan for EV Battery Cooling Plate: First Article, Inspection and Zero Defects
The quality plan behind a zero-defect delivery of an aluminium plate containing internal coolant channels: the control plan, in-process controls, final verification and the result recorded at the customer's goods-in.
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Hardened Motorcycle Sprocket CNC Machining Case Study: Brief, Process and Result
A CNC machining case study covering a rear sprocket cut from medium carbon steel and heat treated: the customer brief, the machining challenge, the process route we used and the result delivered on the production order.
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Export Programme: EV Battery Cooling Plate for a European Machine Builder
An export supply case for an aluminium plate containing internal coolant channels: the customer's market and documentation requirements, the compliance work, packaging and logistics, the goods-in result and how the ongoing programme is managed.
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5-Axis Strategy for EV Battery Cooling Plate: One Setup, Fewer Fixtures
A five-axis machining case study on an aluminium plate containing internal coolant channels: why the part suited a single-setup strategy, how the toolpath was programmed and simulated, how it was held and verified, and what it saved.
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Surface Finish and Finishing for EV Battery Cooling Plate: A Case Study
A finishing case study on an aluminium plate containing internal coolant channels: the surface requirement, the machining strategy used to achieve it, the finishing operations applied, how the finish was inspected and how the parts were packed.
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Material Selection for EV Battery Cooling Plate: A Machining Case Study
A material selection case study for an aluminium plate containing internal coolant channels: why the original material was reviewed, what it was changed to, what that changed in machining and how the new specification was approved.
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Prototype to Production: Scaling EV Battery Cooling Plate with CNC Machining
How an aluminium plate containing internal coolant channels moved from a machined prototype to a repeatable production programme: design for manufacture changes, fixtures for volume, process capability and the delivery pattern agreed with the.
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Fast Turnaround: EV Battery Cooling Plate from Drawing to First Article
A rapid turnaround case on an aluminium plate containing internal coolant channels: how the job was planned in parallel, programmed and fixtured, and how the first article was approved and delivered against a tight deadline.
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EV Battery Cooling Plate Cost-Down Programme: Lower Unit Cost Without Changing the Drawing
A cost-reduction case study on an aluminium plate containing internal coolant channels: where the unit cost actually sat, what we changed in the process, the saving achieved and how the specified quality was protected.
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Holding Tight Tolerance on EV Battery Cooling Plate: A Machining Case Study
How we held the required tolerance on an aluminium plate containing internal coolant channels: where the dimensional risk sat, the controls we put in place, how the result was verified and what the customer received at goods-in.
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EV Battery Cooling Plate CNC Machining Case Study: Brief, Process and Result
A CNC machining case study covering an aluminium plate containing internal coolant channels: the customer brief, the machining challenge, the process route we used and the result delivered on the production order.
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Case Studies
