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Design Feedback on AGV Wheel Hub: Changes Proposed Before Cutting
A design-for-manufacture review of a steel wheel hub for an automated guided vehicle: the features that were expensive to produce, the changes we proposed, and how the function was preserved while simplifying the process.
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Batch Repeatability: 5 Units of AGV Wheel Hub to One Standard
How we held consistent results across a 5-unit batch of a steel wheel hub for an automated guided vehicle: the controls on tooling, offsets and inspection that keep the first part and the last part the same.
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Cycle Time Down by 25 per cent: Machining AGV Wheel Hub
A machining improvement programme on a steel wheel hub for an automated guided vehicle: where the time was going, what we changed in roughing, tooling and handling, and the 25 per cent saving achieved without touching the drawing.
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Fixture Strategy for AGV Wheel Hub: How We Held the Part
The fixture strategy behind a steel wheel hub for an automated guided vehicle: how we located the part on its drawing datums, what was built, why those decisions were taken and how the setup performed in production.
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Re-sourcing AGV Wheel Hub: Taking Over an Existing Programme
How we took over an established programme for a steel wheel hub for an automated guided vehicle: reviewing inherited drawings and samples, rebuilding the process, proving it and shipping the first approved batch.
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Documentation Pack for Server Liquid Cooling Manifold: What Shipped with the Order
The documentation supplied with a shipment of an aluminium manifold distributing coolant to rack-mounted servers: what each document is for, why it matters at goods-in and how it is kept valid for repeat orders.
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Scheduled Repeat Supply of Server Liquid Cooling Manifold: Planning, Stock and Kanban
A scheduled supply programme for an aluminium manifold distributing coolant to rack-mounted servers: how releases were agreed, how stock and tooling were held, and how forecast changes were handled without disruption.
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Assembly Fit Check for Server Liquid Cooling Manifold: Machining to the Mating Part
Machining an aluminium manifold distributing coolant to rack-mounted servers against its mating part: how the fit was defined, checked on the shop floor and then verified at the customer's assembly line.
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Emergency Rework: Recovering a Server Liquid Cooling Manifold Order Against the Clock
An emergency recovery job involving an aluminium manifold distributing coolant to rack-mounted servers: what went wrong at another source, how we planned the recovery in parallel, and how usable parts reached the customer line in time.
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Material Change for Server Liquid Cooling Manifold: Trial, Validation and Approval
A material change programme for an aluminium manifold distributing coolant to rack-mounted servers: why the change was needed, how the trial part was machined and tested, and how the new material was validated and approved.
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Design Feedback on Server Liquid Cooling Manifold: Changes Proposed Before Cutting
A design-for-manufacture review of an aluminium manifold distributing coolant to rack-mounted servers: the features that were expensive to produce, the changes we proposed, and how the function was preserved while simplifying the process.
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Batch Repeatability: 5 Units of Server Liquid Cooling Manifold to One Standard
How we held consistent results across a 5-unit batch of an aluminium manifold distributing coolant to rack-mounted servers: the controls on tooling, offsets and inspection that keep the first part and the last part the same.
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Case Studies
