C3604 Brass inspection and measurement methods
C3604 Brass is a free cutting brass with lead, the standard choice for turned parts that have to be fast to make. It is used for fittings, connectors and turned components where machinability drives the cost. This entry explains what it is, what the numbers on a data sheet mean, and what to put on a drawing.
It is written from the point of view of the buyer and the drawing office: the values that are realistic in production, the ones that cost money, and the way the result is verified. Where an industry sets the requirement, semiconductor is used as the example: cleanliness and surface condition that matter more than the nominal size.
How it is measured
Standard dimensional inspection. The equipment is calibrated, the uncertainty is recorded, and the part is at room temperature before the first point is taken.
| Specification | Typical value |
|---|---|
| Characteristic | Method |
| Size | gauge or CMM, to the drawing tolerance |
| Geometry | CMM evaluated against the datum frame |
| Surface | Ra 0.8 µm achievable directly from the tool |
| Material | EN 10204 3.1 available, RoHS exemption noted where required |
| Tolerance | ±0.01 mm |
What the report contains
- Every feature called up on the drawing, with a measured value rather than a tick.
- The datum order used, so the report can be reproduced.
- The certificate reference for the material and the calibration dates for the equipment.
Common sources of dispute
Most disagreements are about method, not about the part: a warm part, a burr left on, or a datum taken in a different order. Check the lead restriction for the application before specifying it
Applications
C3604 Brass is used for fittings, connectors and turned components where machinability drives the cost, and in practice it appears most often in plumbing fittings, electrical connectors, instrument parts, valve bodies.
How it fits into a machining route
C3604 Brass is chosen at the drawing stage, and everything downstream follows from it: the tool geometry, the cutting data, the heat treatment and the certificate. Changing the grade later is a different part, not a different quote.The route is fixed before the first part is cut, and it is the route rather than the individual setting that holds the result: material cost is moderate, and the cycle time is the lowest of any metal. Where a drawing calls for something the route cannot hold economically, that is raised at quotation rather than after the parts are made.
Standards, documentation and what is issued
The documentation requirement is EN 10204 3.1 available, RoHS exemption noted where required. Material is supplied against a certificate where the application calls for it, inspection results are recorded with the job, and the records are kept so that a repeat order can be compared with the first instead of being measured from scratch.
Standard dimensional inspection is the verification step. Where a customer format or a standard report is required, it is agreed before the batch starts, because a report written after the event is a report nobody can use.
Frequently asked questions
What tolerance should be specified for C3604 Brass?
±0.01 mm is realistic in production. Tightening it beyond the functional requirement increases cost without improving the part.
Which material is usually used?
C3604 brass is the usual choice, supplied against EN 10204 3.1 available, RoHS exemption noted where required.
How is the result verified?
Standard dimensional inspection, with the results recorded so a repeat order can be compared with the first.
What is the most common mistake?
Assuming it is as strong as steel, because it is not.
How long does it take and what does it cost?
A realistic cycle is very fast, with excellent chip breaking, and the cost driver is material cost is moderate, and the cycle time is the lowest of any metal.
Related capability
If you are specifying C3604 Brass on a drawing and want a second opinion on the route, send the model and the quantity. The first response is a manufacturability review with the likely risk points and a quotation, so the decision can be made on facts rather than on a price alone.
Machining, inspection and documentation are handled in one place, which is why the dimensional report and the material certificate arrive with the parts rather than after them.
Related entries
These entries sit next to C3604 Brass in the encyclopedia: Duplex 2205 Stainless Steel, 4140 Alloy Steel, O-Ring Grooves. Reading them together gives a fuller picture of how the process, the material and the measurement affect each other.
