CNC Drilling Machine setup, maintenance and daily checks
CNC Drilling Machine is a machine dedicated to producing holes, with a spindle feed and often a multi spindle head. It is used for production drilling, tapping and countersinking on parts with many holes. This entry explains what it is, what the numbers on a data sheet mean, and what to put on a drawing.
It is written from the point of view of the buyer and the drawing office: the values that are realistic in production, the ones that cost money, and the way the result is verified. Where an industry sets the requirement, semiconductor is used as the example: cleanliness and surface condition that matter more than the nominal size.
Setup
- Establish the datum on the part or the fixture and indicate it, rather than assuming it.
- Set the tools and record the offsets; a tool length set by eye is the commonest source of a scrapped first part.
- Run a first part, measure it, and adjust from the measurement.
Daily checks
- Coolant concentration and flow, because a dry cut changes both the tool life and the size.
- Chip clearance in the fixture, because a chip under the part moves it.
- Verification: plug gauge for size, CMM for position, repeated at the start of a run and after any adjustment.
Wear and consumables
Tools, filters and coolant are consumables, not overheads. Hole count and tool changes, not the drilling itself, and the cost of replacing them early is far below the cost of a scrap part.
| Specification | Typical value |
|---|---|
| Table size | 800 x 600 mm |
| Spindle speed | up to 6,000 rpm |
| Drilling capacity | 40 mm in steel |
| Spindle power | 5 to 11 kW |
| Number of spindles | 1 to 6 on a multi head |
| Feed | servo, with pecking cycles |
Applications
CNC Drilling Machine is used for production drilling, tapping and countersinking on parts with many holes, and in practice it appears most often in flange patterns, structural plates, manifold faces, rail and frame parts.
How it fits into a machining route
CNC Drilling Machine is one station in a route rather than the whole of it. The part arrives with the previous operation finished and leaves with the features it is responsible for completed, so the datum and the clamping method are agreed before the first part rather than discovered on it.The route is fixed before the first part is cut, and it is the route rather than the individual setting that holds the result: hole count and tool changes, not the drilling itself. Where a drawing calls for something the route cannot hold economically, that is raised at quotation rather than after the parts are made.
Standards, documentation and what is issued
The documentation requirement is in-house approval with dimensional reports. Material is supplied against a certificate where the application calls for it, inspection results are recorded with the job, and the records are kept so that a repeat order can be compared with the first instead of being measured from scratch.
Plug gauge for size, CMM for position is the verification step. Where a customer format or a standard report is required, it is agreed before the batch starts, because a report written after the event is a report nobody can use.
Frequently asked questions
What tolerance should be specified for CNC Drilling Machine?
±0.1 mm position, H9 by reaming is realistic in production. Tightening it beyond the functional requirement increases cost without improving the part.
Which material is usually used?
S355 steel is the usual choice, supplied against in-house approval with dimensional reports.
How is the result verified?
Plug gauge for size, CMM for position, with the results recorded so a repeat order can be compared with the first.
What is the most common mistake?
A pecking cycle that is too shallow, so chips pack in a deep hole.
How long does it take and what does it cost?
A realistic cycle is 2 to 20 minutes for a plate, and the cost driver is hole count and tool changes, not the drilling itself.
Related capability
If you are specifying CNC Drilling Machine on a drawing and want a second opinion on the route, send the model and the quantity. The first response is a manufacturability review with the likely risk points and a quotation, so the decision can be made on facts rather than on a price alone.
Machining, inspection and documentation are handled in one place, which is why the dimensional report and the material certificate arrive with the parts rather than after them.
Related entries
These entries sit next to CNC Drilling Machine in the encyclopedia: Horizontal Machining Centre, 5-Axis Machining Centre, Reaming and Boring. Reading them together gives a fuller picture of how the process, the material and the measurement affect each other.
