Common problems with CNC Turning and how to avoid them
CNC Turning is a cutting process where the workpiece rotates and a single point tool removes material. It is used for producing diameters, faces, grooves and threads on rotational parts. This entry explains what it is, what the numbers on a data sheet mean, and what to put on a drawing.
It is written from the point of view of the buyer and the drawing office: the values that are realistic in production, the ones that cost money, and the way the result is verified. Where an industry sets the requirement, medical is used as the example: validation evidence that matches the drawing exactly.
The problems that actually occur
These are the failures that show up on a real job, listed in the order in which they are usually discovered.
- Built up edge on soft stainless at low speed, which wrecks the finish. The cause is usually upstream: a datum that is not the functional one, a fixture that does not repeat, or a specification that cannot be measured the way it is written.
- A parting off tool set above centre, which leaves a pip and damages the insert. The cause is usually upstream: a datum that is not the functional one, a fixture that does not repeat, or a specification that cannot be measured the way it is written.
What causes them
In most cases the cause is upstream of the operation, not in it. Built up edge on soft stainless at low speed, which wrecks the finish is usually a symptom of one of the three causes above rather than a problem in its own right.
How they are prevented
Prevention is duller than diagnosis. Hold length dimensions from one datum face only, and the result is confirmed by micrometer and bore gauge, roughness gauge on sealing faces before the batch is released.
| Item | Note |
|---|---|
| Failure | built up edge on soft stainless at low speed, which wrecks the finish |
| Prevention | hold length dimensions from one datum face only |
| Tolerance to hold | ±0.01 mm |
| Finish to check | Ra 1.6 µm turned |
Applications
CNC Turning is used for producing diameters, faces, grooves and threads on rotational parts, and in practice it appears most often in shafts, pins, fittings, rollers and pulleys.
How it fits into a machining route
CNC Turning is one operation in a sequence: roughing to leave even stock, any stress relieving the geometry needs, semi finishing, then the finishing operation that holds the tolerance. The order is what keeps the result stable as the machine warms up and the batch runs.The route is fixed before the first part is cut, and it is the route rather than the individual setting that holds the result: cycle time, because turning is fast but repeated often. Where a drawing calls for something the route cannot hold economically, that is raised at quotation rather than after the parts are made.
Standards, documentation and what is issued
The documentation requirement is in-house approval with dimensional reports. Material is supplied against a certificate where the application calls for it, inspection results are recorded with the job, and the records are kept so that a repeat order can be compared with the first instead of being measured from scratch.
Micrometer and bore gauge, roughness gauge on sealing faces is the verification step. Where a customer format or a standard report is required, it is agreed before the batch starts, because a report written after the event is a report nobody can use.
Frequently asked questions
What tolerance should be specified for CNC Turning?
±0.01 mm is realistic in production. Tightening it beyond the functional requirement increases cost without improving the part.
Which material is usually used?
303 stainless steel is the usual choice, supplied against in-house approval with dimensional reports.
How is the result verified?
Micrometer and bore gauge, roughness gauge on sealing faces, with the results recorded so a repeat order can be compared with the first.
What is the most common mistake?
A parting off tool set above centre, which leaves a pip and damages the insert.
How long does it take and what does it cost?
A realistic cycle is 3 to 15 minutes per part, and the cost driver is cycle time, because turning is fast but repeated often.
Related capability
If you are specifying CNC Turning on a drawing and want a second opinion on the route, send the model and the quantity. The first response is a manufacturability review with the likely risk points and a quotation, so the decision can be made on facts rather than on a price alone.
Machining, inspection and documentation are handled in one place, which is why the dimensional report and the material certificate arrive with the parts rather than after them.
Related entries
These entries sit next to CNC Turning in the encyclopedia: Lapping, Wire EDM, C3604 Brass. Reading them together gives a fuller picture of how the process, the material and the measurement affect each other.
