Common problems with Coordinate Measuring Machine and how to avoid them
Coordinate Measuring Machine is a measuring machine that probes points on a part and compares them with the nominal geometry. It is used for verifying dimensions and geometric tolerances on finished parts. This entry explains what it is, what the numbers on a data sheet mean, and what to put on a drawing.
It is written from the point of view of the buyer and the drawing office: the values that are realistic in production, the ones that cost money, and the way the result is verified. Where an industry sets the requirement, aerospace is used as the example: traceability and a first article before anything enters the batch.
The problems that actually occur
These are the failures that show up on a real job, listed in the order in which they are usually discovered.
- The part measured dirty or with burrs still on, which moves the point. The cause is usually upstream: a datum that is not the functional one, a fixture that does not repeat, or a specification that cannot be measured the way it is written.
- Temperature: a part measured straight off the machine is still warm. The cause is usually upstream: a datum that is not the functional one, a fixture that does not repeat, or a specification that cannot be measured the way it is written.
What causes them
In most cases the cause is upstream of the operation, not in it. The part measured dirty or with burrs still on, which moves the point is usually a symptom of one of the three causes above rather than a problem in its own right.
How they are prevented
Prevention is duller than diagnosis. Let parts reach room temperature before measurement, and the result is confirmed by the report is the output before the batch is released.
| Item | Note |
|---|---|
| Failure | the part measured dirty or with burrs still on, which moves the point |
| Prevention | let parts reach room temperature before measurement |
| Tolerance to hold | ±0.002 mm measurement uncertainty |
| Finish to check | not applicable, this is a measuring machine |
Applications
Coordinate Measuring Machine is used for verifying dimensions and geometric tolerances on finished parts, and in practice it appears most often in first article inspection, batch sample checks, capability studies, reverse engineering checks.
How it fits into a machining route
Coordinate Measuring Machine is one station in a route rather than the whole of it. The part arrives with the previous operation finished and leaves with the features it is responsible for completed, so the datum and the clamping method are agreed before the first part rather than discovered on it.The route is fixed before the first part is cut, and it is the route rather than the individual setting that holds the result: the number of features to be evaluated. Where a drawing calls for something the route cannot hold economically, that is raised at quotation rather than after the parts are made.
Standards, documentation and what is issued
The documentation requirement is ISO 17025 calibration of the machine itself. Material is supplied against a certificate where the application calls for it, inspection results are recorded with the job, and the records are kept so that a repeat order can be compared with the first instead of being measured from scratch.
The report is the output is the verification step. Where a customer format or a standard report is required, it is agreed before the batch starts, because a report written after the event is a report nobody can use.
Frequently asked questions
What tolerance should be specified for Coordinate Measuring Machine?
±0.002 mm measurement uncertainty is realistic in production. Tightening it beyond the functional requirement increases cost without improving the part.
Which material is usually used?
any, the machine is material independent is the usual choice, supplied against ISO 17025 calibration of the machine itself.
How is the result verified?
The report is the output, with the results recorded so a repeat order can be compared with the first.
What is the most common mistake?
Temperature: a part measured straight off the machine is still warm.
How long does it take and what does it cost?
A realistic cycle is 30 to 90 minutes for a full first article, and the cost driver is the number of features to be evaluated.
Related capability
If you are specifying Coordinate Measuring Machine on a drawing and want a second opinion on the route, send the model and the quantity. The first response is a manufacturability review with the likely risk points and a quotation, so the decision can be made on facts rather than on a price alone.
Machining, inspection and documentation are handled in one place, which is why the dimensional report and the material certificate arrive with the parts rather than after them.
Related entries
These entries sit next to Coordinate Measuring Machine in the encyclopedia: CNC Milling Machine, Vertical Machining Centre, Deep Hole Drilling. Reading them together gives a fuller picture of how the process, the material and the measurement affect each other.
